ECOCUT-TECH ECP Series Swarf Briquetting Press is designed to process the swarf at its source and differentiated from its rivals with its minimized space requirement and low power consumption.
FEATURES
- Vertical Alignment
- Double or Tripple Ram Operation
- VSP Hydraulic Technology
- Fully Automated PLC Control Unit
- Parametrical Operation
- Screw Conveyor Loading
- High Strength Friction Surfaces
- Modular Design
ECOCUT-TECH ECP2 Series Swarf Briquetting Press, thanks to its vertically aligned compression chamber and main ram, requires minimum floor space; even, it can be fitted directly at the swarf discharge of the machining center. The state-of-the-art hydraulic technology VSP (Variable Speed Pump), consumes the least energy among the presses with same compression ratings. The double ram operation and the vertical alignment design, decrease the cycle time to its minimum. These features of ECP2 Series (low floor space requirement, low energy consumption and low cycle time) decreases the operating cost per briquette to an unmatchable low level.
Briquetting the swarf, especially at its source, brings in many advantages. First of all the briquetted swarf has higher yield in foundries compared to loose swarf therefore has higher scrap value. Moreover, by briquetting the swarf, it is possible to reclaim and reuse most of the cutting fluid. This translate into compliance with the current environmental legislations and prevention of mixing the cutting fluids of different machines together, both of which are very high added values to machine shops. Besides, briquetted swarf can easily be transported and requires less storage space. Last but not least, under circumstances where different types of metals processed with the same machine, briquetting at the source makes possible to separate the swarf of different metals.
The paramount size advantage of ECP2, makes it possible to be used directly at the swarf discharge. In addition to the advantages listed above, this feature minimize swarf movements within the workshop and, by returning the reclaimed cutting fluid to the source machine, eliminate bacteria contamination.
ECOCUT-TECH ECP is fully automated and does not require full time operator supervision. The technical specifications like pump flow, cylinder diameter, hopper size, briquette size, and motor power are determined at the order stage depending on the requirements of application, and in order to suit to the changing requirements of daily operation, ECP offers parametrical control. The basic mechanical design of ECP has been tested under diverse conditions like aluminum, brass, cast iron and steel. With its minimal space requirement, low power consumption and limited operating cost, ECP brings high added value.
FEATURES | BENEFITS |
Vertical Alignment (ECP2 Series) |
• Small Compact Design • Deployable directly at the swarf discharge of the machine • Short cycle time • Minimum space requirement |
Double Ram Operation (ECP2 Series) |
• Low motor power requirement • Short cycle time |
Tripple Ram Operation (ECP3 Series) |
• Very high capacities • Exceptionally low price per kg capacity |
VSP Hydraulic Technology |
• Low motor power requirement • Low power consumption • Eliminates the oil heating problem and the oil cooler • Extremely low operational noise |
Fully Automated PLC Control Unit |
• No requirement for full time operator supervision • Parametrical control over operation |
Parametrical Operation |
• Suitable for different types of metal swarf • Ease of operation / low operating cost |
Screw Conveyor Loading (ECP2 Series) |
• Low motor power requirement • Low power consumption and operating cost • Short cycle time |
High Strength Friction Surfaces |
• Long life time • Low power consumption and operating cost |
Modular Design |
• Adaptability to the workshop and machine centre layout • Expandability with shredders, centrifuges and conveyors |
COMMON TECHNICAL SPECIFICATIONS* | |
Specification | Value |
Briquette Shape | Cylindrical** |
Drive Type | Hydraulic |
System Pressure | 250 Bar |
Number of Hydraulic Cylinders | 2 or 3 |
Control Unit | PLC |
Parametrical Control Panel | Standard |
Swarf Feed | Screw Conveyor |
Conveyor Motor Power | 2.2 kW |
Hopper Capacity | 0.5 m3 |
Briquette Discharge Conveyor | Optional |
Reclaimed Fluid Collection Tank | Optional |
Briquette densities may vary depending on the material. For different briquette requirements, please contact us. |
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*The specifications given may vary with custom design. |
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**Please contact for enquiries of custom applications with briquette geometries other than cylinder. |
Specification / Model | ECP2-XS1 | ECP2-S1 | ECP3-M1 | ECP3-L1 | ECP3-XL1 | |
Expected Capacity (kg/hour) | ||||||
Aluminum | 25 - 40 | 50 - 70 | 150 - 250 | 250 - 350 | 400 - 500 | |
Steel / Cast Iron | 70 - 85 | 130 - 145 | 200 - 350 | 350 - 550 | 600 - 800 | |
Mechanical Specifications | ||||||
Motor Power (kW) | 7.5 | 15 | 30 | 37 | 45-55 | |
Compression Force (Ton) | 44.2 | 78.5 | 99.4 | 122.7 | 176.7 | |
Briquette Diameter (mm) | 60 | 65 | 60 - 70 | 70 - 80 | 80 - 100 | |
Briquette Hight (mm) | 55 - 65 | 60 - 70 | 70 | 80 | 90 - 100 | |
Briquette Density (kg/m3) | Aluminum | 1700 - 1900 | 2200 - 2400 | 2300 - 2400 | 2300 - 2400 | 2300 - 2400 |
Steel / Cast Iron | 4000 - 4200 | 5000 - 5200 | 5200 - 5500 | 5200 - 5500 | 5200 - 5500 | |
*The specifications given may vary with custom design. |